The new era of gear milling

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  • source:TRIANA CNC Machining
Milling treatment is in gear to apply as technology of machine tool, software and industry develop and change ceaselessly, raise the requirement with taller flexibility to be being used extensively of much task machine tool and machining center. To market of global cutting tool get army enterprise Shanteweikekeleman, gear cutting or relative to newer field. 2005, shanteweikekeleman saw the demand that transforms to gear milling function and potential. Emerge as the times require of a lot of new technology of cutting cutting tool, and great majority regards new treatment as means have research and development. Although high-speed steel is a kind of useful cutting tool data certain application to, but to a lot of working procedure, urgent need uses the cutting tool with much better function to replace its. Of new development, the most advanced, was based on contemporary hard alloy to material pledges and use new-style razor blade and cutter hub design but cutting tool of dislocation razor blade is replacing high-speed steel stage by stage (HSS) cutting tool. Shorten to achieve handling time 50% or higher end, at the beginning the stress that clasp develops to regard gear milling as the project between base of research and development, solid cutting tool knowledge and the manufacturer that preceding and machine tool manufacturer, these are the main factors that score a success. "Still think impossible thing already became reality nowadays before 18 months, and be being performed everyday. " business of whole world of solution of gear milling treatment develops manager Kenneth Sundberg to say. But dislocation cutting tool reduces finished cost gear to make is the industry that specializations highly, basically be the treatment of pair of special flute profile. Shanteweikekeleman can offer the program that machines special flute profile, however such words can bring about all cutting tool need is custom-built. Be aimed at hereat, shanteweikekeleman has begun to be standardized at undertaking to the design, so that accelerate a newspaper,valence, design is mixed production flow. Also rolled out flute profile of a few standards at the same time (accord with DIN standard) gear hobbing machines bit, and also be aimed at milling cutter of rough machining disc offerred standard bit. Graph 2CoroMill 176 but cutting tool of dislocation razor blade undertakes gear boils cut treatment to should change when the cutting tool on existing equipment, the user can see huge profit. Below a few circumstances, but dislocation cutting tool has made handling time shortened 80% . The result that brings from this is Shanteweikekeleman can need promotion to produce for those can gear manufacturer provides a kind of new cutting tool, is not to let them buy a machine tool again. The implementation cost that such act ability makes an user true is managing. As a result of use technology of new cutting tool and reduced totle drilling cost, because this passes gear hobbing to machine the gear lot that have to produce can benefit is quite much, the main advantage of technology of this cutting tool includes: Increase production efficiency, prolong cutting tool life, need not be ground again and weigh coating, and can use dry type treatment. Without cooling fluid treatment has all the time welcome, because this kind of treatment reduced cost not only, and the working environment that improved a staff member. Another reason is dry cut bits to mean taller scrap to reclaim the price. But dislocation cutting tool widens Shanteweikekeleman enlarges size range of pipe bent ceaselessly its product range, farther promotion serves quality, and capable to provide technical support for gear milling user anyplace in the whole world. Current, shanteweikekeleman can offer modulus to be machined for the gear hobbing of 4~18. "Predict by 2012, shanteweikekeleman can be used but dislocation solution widens modulus limits to 3~40. At the appointed time, the modulus limits with disc applicable milling cutter can amount to 3~40. If use the treatment method of InvoMilling, return aux will be able to to reach wider range quite. " say of Mr Kenneth Sundberg. The cutting tool of CoroMill 176 concept that uses modulus limits to be 3~9 can bring tremendous economic potential for the user: With existing solution photograph is compared inside course of study, this concept cutting tool is used to be able to save the time of about 50% below most circumstance, below specific situation, still can save even 80% . In addition, obtain these results to require inferior cutting tool cost only, make so choose but technique of dislocation razor blade is very main. Nextpage pursues the 3 UP-Milling methods that suit gear cutting and come for years the photograph of traditional idea cutting tool that can use on the market is compared, cutting tool of CoroMill 176 concept can have passed material of new generation razor blade to increase production character efficiency and prolong cutting tool life. Below normal circumstance, cutting tool life can lengthen 30%~50% , still can ensure at the same time taller manufacturing efficiency. Suit the solution that bevel gear machines for development, teweikekeleman also is in hill to began clasp with Heller of machine tool manufacturer and manufacturer Voith Turbo 2009, rolled out the solution of UP Gear milling with quick height 2010. 2010 Höfler company begins to undertake cooperative with Shanteweikekeleman. The InvoMilling solution that develops with Shanteweikekeleman is same, UP-Gear milling solution also is a kind of absorbing treatment method, can replace about special machine tool and 5 axes machine tool (use establish milling cutter) existing solution. For further exploration and development gear mill solution, v/arc be on the throne agrees at hill spy dimension the most advanced machine tool that the applied center of city also provided Höfler and Heller company production. Only at present high-speed steel cutting tool can be used at pinion gear hobbing to machine a domain, and Shanteweikekeleman's new UP-Gear and InvoMilling treatment method are right very big appeal is had the manufacturer that the small lot in undertaking produces, because use the cutting tool of standard cutting tool or approximate standard, this kind of method can provide extremely tall treatment flexibility, and have the advantage with manufacturing efficiency is tall and low cost. Graph 4 suit to be on agile much task machine tool the InvoMilling method that has gear mill is new-style hob CoroMill 176 but cutting tool of dislocation razor blade can satisfy high speed gearing truly (like burden car) industry. Can satisfy the requirement of 9 level quality that accords with DIN at present. Below advantageous condition, can satisfy requirement of 8 level quality even. Such level is reached with respect to need before having heat treatment to gear, because Shanteweikekeleman's cutting tool installed bit when consign,this is, the measurement that and use accords with DIN 3968 agreement, the quality order and degree that bit dislocation has need with reaching place finally by experienced technical personnel in needing the environment that is in clean subsequently. Accordingly, from cutting tool of integral high-speed steel change is use but cutting tool of dislocation razor blade, can reach taller manufacturing efficiency, longer cutting tool life, the content that and because weigh,solved high-speed steel cutting tool be ground and brings about sorts a problem. Shanteweikekeleman is mixed in gear mill technology performance side had stridden ahead one stride, of new-style hob CoroMill 176 come out even if prove strongly. The new-style interface between bit and cutting tool can ensure the cutting tool precision of higher level and tigidity. From this and formation tall stability also allows to use higher metallic purify rate, still can ensure at the same time good exterior quality. Additionally no less than anticipates in that way, this kind of cutting tool applies to new-style machine tool not only, and apply to vintage machine tool as much. Data shows, use milling cutter of new-style CoroMill 176 to be able to make crop breaks up time, still can increase even below certain circumstance double. Meanwhile, the Capto knife handle of use Shanteweikekeleman, can enhance the intensity of gear mill cutting tool and stability. Current, shanteweikekeleman can offer a solution for most industry, these industries involve the gear mill of special form normally, modulus limits is 3~30, include the drive disk assembly of a lot of equipment among them, for example wind phone equipment, mining equipment, nautical equipment, industrial equipment of gear case, agriculture, terrestrial mobile equipment and heavy traffic. The optimal choice of gear milling regards metallic cutting as the leader of the domain, the distinctive opinion that when Shanteweikekeleman enters gear cutting field by right of its, has, powerful technology actual strength and long-term experience, enough challenges existing treatment means and method. Bring about so in short-term inside, shanteweikekeleman overturned the traditional production concept of gear production domain. This involves the new idea of traditional gear milling not only among them, and still involve new gear cutting method. Another advantage of Shanteweikekeleman is its have special gear milling group, their task is make for gear inside global limits provide technical support. Move daily from what invest a machine at first, gear manufacturer can let go Rangshanteweikekeleman is loaded rise to run the total liability that provides support for its business. CNC Milling